At Closure Systems International (CSI), we don’t just manufacture bottle caps. For bottlers or co-packers who need on-site capping equipment, CSI offers a range of bottle capping machines and cap handling systems. We also provide the option to purchase individual headsets and chucks, spindles, and cap delivery parts if you don’t want to replace the entire existing machine.
Keep reading this guide for a brief introduction to CSI’s bottle capping machines and cap handling equipment that can help minimize downtime, increase throughput, lower maintenance costs, and reduce closure defects.
CSI capping machines
Capping machines play an essential role in bottling automation. Although each system is typically customized to meet specific applications and production volumes, a capping machine’s main job is to apply a plastic or metal closure accurately and securely to a container or bottle.
Closure Systems International makes 10 different bottle capping machines to suit a wide variety of manufacturing needs, from a single-head inline capper that operates manually, to high-performance machines that apply plastic closures at the highest possible speeds. Here’s a quick overview. (And, you can click on the links to see more details on each.)
The Series 501 Capper is a manual single-head capping machine that allows you to quickly and easily change package and closure sizes by adjusting the bottle stop and operation height.
The Series 900T Capper features Servo Independent Headset Drive technology with MSU Spindle Control System option for consistent closure application across the highest possible capping speeds.
The Series 5000 capper can apply a variety of plastic and aluminum closures and features easy removal spindle assemblies for maintenance that take ~3 minutes to remove.
The Series 5000 Combi allows plastic closures (CIH) and metal roll-on caps to be applied on the same capper using the same spindle, creating an incredibly versatile capper.
The Series 8000 capping machines are specifically engineered for aseptic filling and ultra clean applications due to their fully open designs and corrosion-resistant stainless steel construction.
CSI cap handling machines
Traditional capping systems include a cap elevator, feeder or sorter that delivers a volume of closures to the capping equipment to then be sealed onto the container. Here are seven different cap handling machines Closure Systems International produces to efficiently move closures to the capping machine.
The ES24 Elevator Sorter features a high sorting speed of over 2,500 caps per minute as well as unsurpassed energy efficiency since no air is required to discharge caps.
The FT24 Flat-Top Sorter combines the same reliable closure feed and belt design from the ES24 Elevator Sorter with a new flat-top discharge design to improve throughput and reduce sorter height.
The JetFlow Airvey Feeder is a bulk closure feed system that automatically conveys plastic, aluminum, or crown closures to remote sorters.
The JetFlow / Elevator Sorter Heater helps to reduce broken tamper bands by utilizing a heating system for acclimatizing closures for cold season capping.
The Rotary Sorter design only allows correctly oriented closures to be fed through the cap chute for unsurpassed capping reliability and is equipped with photo sensors to monitor the hopper level.
The Rotary Sorter design only allows correctly oriented closures to be fed through the cap chute for unsurpassed capping reliability and is equipped with photo sensors to monitor the hopper level.
The SE24 Elevator Sorter provides great reliability and easy maintenance due to a ground level drive, central lubrication and quick detach guards.
Why buy bottle capping equipment from CSI?
At Closure Systems International, we have more than 50 years of experience in the beverage packaging industry and work with some of the biggest brands on the globe. We manufacture our own bottle caps at nine different plants, so we have hands-on experience with the complexities and challenges of automated capping systems. Our capping solutions also use the latest technology to achieve greater precision, deliver faster speeds and offer easy maintenance that can help reduce your total cost of bottling operations.
In addition, CSI has a dedicated Technical Services team that oversees every step of the equipment configuration, purchase and installation process. We also provide customer training and ongoing maintenance for parts replacements and other service requests, to enable your capping equipment to operate at peak efficiency.
Our team provides many types of technical support as well, including a headset exchange program and a spindle exchange program. We also offer a PM Select program for customized preventative maintenance program and PlasTech training about the proper execution of plastic closure application.
If you’re ready to experience the CSI competitive advantage, reach out to our customer service team today. Contact us here to inquire about capping machines, cap handling machines, parts or service.
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